Nesans D Series Dewatering screens are employed at the terminal stage of Manufactured Sand production. With 45o sloping back deck section in the input section for better removal of excessive water content in the output from the classifier. The main deck of the dewatering screen slopes upwards to an angle of 5o. The Vibration Effect Is produced by two heavy duty vibro motors fitted at the roof of the dewatering screen and run at 960 RPM. The superlative design feature found in D Series dewatering screen is that the dewatering screen, the collection box and the chutes are combined into a single body.
With modular screen decks, the aperture size of the panel and sloping can be adjusting according to the specific application. Fitted with side protection liners and rubber lined discharge chutes, D Series Screens remove water up to 10-15% of the residual water content.
The wet output from the classifier containing up to 50-55% solids is fed into the input chute of the dewatering screen. The initial sloping back of 45o will remove most of the excessive water content in the feed due to gravity. The material is then transferred to the deck area where the actual dewatering action takes place. High power vibro motors attached to the screens provides the necessary force so that the material may undergo a jumping motion across the aperture of the panel. This action may reduce a further 30-35% of water present in the feed.
The Marshmallow Rubber springs provided at the bottom frame on which the main body of the screen is mounted provides damping to control vibration and makes sure no excessive vibration takes place. The feed material which passes the screen is collected in the weir discharge chute and it is sent to sedimentation tank for recycling. Usage of Dewatering screen in M-Sand making plant may save up to 34% of the water requirement since most of the water is recycled through floatation and sludge thickening techniques.
MAX LENGTH : 1200 mm
MAX WIDTH : 600 mm
POWER REQUIREMENT : 2 X 0.9 kW
MAX FEED SIZE : – 10 mm
CAPACITY : 25 TPH
MAX LENGTH : 4′ ft
MAX WIDTH : 2′ ft
POWER REQUIREMENT : 2 X 1.2 HP
MAX FEED SIZE : 3/8 Inch
CAPACITY : 28 STPH
MAX LENGTH : 1200 mm
MAX WIDTH : 900 mm
POWER REQUIREMENT : 2 X 0.9 kW
MAX FEED SIZE : – 10 mm
CAPACITY : 30 TPH
MAX LENGTH : 4′ ft
MAX WIDTH : 3′ ft
POWER REQUIREMENT : 2 X 1.2 HP
MAX FEED SIZE : 3/8 Inch
CAPACITY : 33 STPH
MAX LENGTH : 1800 mm
MAX WIDTH : 900 mm
POWER REQUIREMENT : 2 X 1.1 kW
MAX FEED SIZE : – 10 mm
CAPACITY : 50 TPH
MAX LENGTH : 6′ ft
MAX WIDTH : 3′ ft
POWER REQUIREMENT : 2 X 1.5 HP
MAX FEED SIZE : 3/8 Inch
CAPACITY : 55 STPH
MAX LENGTH : 1800 mm
MAX WIDTH : 1200 mm
POWER REQUIREMENT : 2 X 1.6 kW
MAX FEED SIZE : – 10 mm
CAPACITY : 65 TPH
MAX LENGTH : 6′ ft
MAX WIDTH : 4′ ft
POWER REQUIREMENT : 2 X 2.2 HP
MAX FEED SIZE : 3/8 Inch
CAPACITY : 72 STPH
MAX LENGTH : 2400 mm
MAX WIDTH : 1200 mm
POWER REQUIREMENT : 2 X 1.9 kW
MAX FEED SIZE : – 10 mm
CAPACITY : 75 TPH
MAX LENGTH : 8′ ft
MAX WIDTH : 4′ ft
POWER REQUIREMENT : 2 X 2.5 HP
MAX FEED SIZE : 3/8 Inch
CAPACITY : 83 STPH
MAX LENGTH : 2400 mm
MAX WIDTH : 1500 mm
POWER REQUIREMENT : 2 X 2.2 kW
MAX FEED SIZE : – 10 mm
CAPACITY : 100 TPH
MAX LENGTH : 8′ ft
MAX WIDTH : 5′ ft
POWER REQUIREMENT : 2 X 3 HP
MAX FEED SIZE : 3/8 Inch
CAPACITY : 110 STPH
MAX LENGTH : 3000 mm
MAX WIDTH : 1500 mm
POWER REQUIREMENT : 2 X 2.5 kW
MAX FEED SIZE : – 10 mm
CAPACITY : 125 TPH
MAX LENGTH : 10′ ft
MAX WIDTH : 5′ ft
POWER REQUIREMENT : 2 X 3.4 HP
MAX FEED SIZE : 3/8 Inch
CAPACITY : 138 STPH
MAX LENGTH : 3600 mm
MAX WIDTH : 1200 mm
POWER REQUIREMENT : 2 X 3.6 kW
MAX FEED SIZE : – 10 mm
CAPACITY : 150 TPH
MAX LENGTH : 12′ ft
MAX WIDTH : 4′ ft
POWER REQUIREMENT : 2 X 5 HP
MAX FEED SIZE : 3/8 Inch
CAPACITY : 165 STPH
MAX LENGTH : 3600 mm
MAX WIDTH : 1500 mm
POWER REQUIREMENT : 2 X 5 kW
MAX FEED SIZE : – 10 mm
CAPACITY : 200 TPH
MAX LENGTH : 12′ ft
MAX WIDTH : 5′ ft
POWER REQUIREMENT : 2 X 6.7 HP
MAX FEED SIZE : 3/8 Inch
CAPACITY : 220 STPH
MAX LENGTH : 4200 mm
MAX WIDTH : 1500 mm
POWER REQUIREMENT : 2 X 7.5 kW
MAX FEED SIZE : – 10 mm
CAPACITY : 250 TPH
MAX LENGTH : 14′ ft
MAX WIDTH : 5′ ft
POWER REQUIREMENT : 2 X 10 HP
MAX FEED SIZE : 3/8 Inch
CAPACITY : 276 STPH
As many as three products can be dewatered at the same time. The dewatering screen can be split into two or three vertical sections allowing for the material from different stream to pass over the screen.
The replacement frequency depends upon the feed characteristics and the hours of operation of the screen. Generally, material that is not much abrasive and run for 12 hours a day will give a life of more than 8500 hours of operation.
Nesans dewatering screen come either in top down mounting style or parallel mounting style. In top-down mounting style, the vibromotor near the discharge end should rotate in the direction of material flow and the other to its opposite. Whereas when the vibrators are mounting beside each other, they should rotate inwards towards each other and in opposite condition.
Dewatering screen should not be run with empty loads at higher amplitude which will lead to the failure of the equipment. In such cases, the amplitude of vibration can be reduced by reducing the cam angles. It is important to note that all the four wights are to be adjusted to same angle and be of same orientation.
The following safety measures are to be followed while installing dewatering screens.
1. Ensure that the body of the screen does not touch any other structure and the vibration is not arrested. There should be enough clearance around the screen.
2. The electrical motors should be well sealed and should not come in contact with any metal surfaces.
3. All the four cams are aligned at equal angles and of same orientation.
4. The rubber springs are all of equal height and the screen is at tube level.
The stroke and stroke angle can be found by observing the stroke card pasted in the dewatering screen. The size of a circle in mm which is seen as two circles touching each other in its circumference while running is the stroke of the screen. Circles that does not touch each other or those that overlap each other signifies over stroke and under stroke respectively.
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