4 Stage Crushing, Screening, Washing Plant (Jaw, Cone, HSI, Washer)

The Nesans 4 Stage Crushing, Screening, and Washing Plant is a fully integrated solution engineered to produce premium-quality aggregates and manufactured sand (M-Sand) from hard rock feed. The process begins with the Nesans CH Series Primary Jaw Crusher, which efficiently handles large boulders and reduces them to sizes suitable for further processing. This robust primary stage forms the backbone of the plant, ensuring high stability, consistent throughput, and reliable performance across varying material conditions.

In the secondary and tertiary stages, the crushed material is processed through the Nesans CG Series Secondary Cone Crusher and the Nesans CE Series Tertiary Horizontal Shaft Impactor (HSI). These stages deliver precise intermediate and final crushing, enhancing particle shape and achieving accurate gradation. Interstage vibrating screens ensure proper separation and sizing of material, optimizing the load on each crusher and maintaining consistent output quality suited for demanding construction applications.

The final washing and grading process is completed using Nesans Envo Wash hydrocyclone systems, which effectively remove silt, clay, and ultra-fines. This advanced wet processing setup ensures excellent recovery of fine particles, reduced water wastage, and consistent moisture control. The result is clean, well-graded M-Sand with superior sphericity and durability, making the Nesans 4 Stage Plant the preferred choice for high-volume, spec-driven aggregate and sand production.