Nesans T Series Screw Classifiers or Spiral Classifier are compact size, high performance wet classification machinery used in lower capacity manufactured sand production units. Equipped with larger trough area to hold enough quantity of water and closer pitch screw assembly the classification process occurs naturally in T Series Classifiers where the input feed settles down depending upon the size of the particles. Output from the spiral classifier can be fed into Nesans’ D Series Dewatering Screen for effective moisture control.
Advanced design features include suitable combination of the area and depth of the pool with that of spiral construction for predictable results.
Nesans Spiral Classifier consists of an open trough with a chute provided for the input feed material. Before being fed into the spiral classifier, the dust from the screen is mixed with water and it is carried to the input chute through a slurry pump. The inlet flow is evenly distributed across the surface area of the spirals. It is always advisable to feed the input slurry at one third of the total length point of the spiral. Upon entering the classifier, the material gets segregated depending upon its particle size. Coarse particles tend to settle down whereas fine particles float up the water surface.
Coarse materials which has settled down are transported by the spirals towards the output chute. The material will be dewatered by drainage in the upper part of the spiral before discharge.
SPIRAL : 508 X 6706 mm ( Dia X Length )
ROTOR SPEED : 35 RPM
DRIVE MOTOR POWER : 3.7 kW
DEWATERING MOTOR : 2 X 1.5 kW
CAPACITY : 30 TPH
SPIRAL : 20″ Inch X 22′ ft ( Dia” X Length ‘ )
ROTOR SPEED : 35 RPM
DRIVE MOTOR POWER : 5 HP
DEWATERING MOTOR : 2 X 2 HP
CAPACITY : 33 STPH
SPIRAL : 610 X 6706 mm ( Dia X Length )
ROTOR SPEED : 28 RPM
DRIVE MOTOR POWER : 5.6 kW
DEWATERING MOTOR : 2 X 3.7 kW
CAPACITY : 50 TPH
SPIRAL : 24″ Inch X 22′ ft ( Dia” X Length ‘ )
ROTOR SPEED : 28 RPM
DRIVE MOTOR POWER : 7.5 HP
DEWATERING MOTOR : 2 X 5 HP
CAPACITY : 55 STPH
SPIRAL : 762 X 7620 mm ( Dia X Length )
ROTOR SPEED : 24 RPM
DRIVE MOTOR POWER : 11 kW
DEWATERING MOTOR : 2 X 3.7 kW
CAPACITY : 75 TPH
SPIRAL : 30″ Inch X 25′ ft ( Dia” X Length ‘ )
ROTOR SPEED : 24 RPM
DRIVE MOTOR POWER : 15 HP
DEWATERING MOTOR : 2 X 5 HP
CAPACITY : 83 STPH
SPIRAL : 914 X 7620 mm ( Dia X Length )
ROTOR SPEED : 21 RPM
DRIVE MOTOR POWER : 15 kW
DEWATERING MOTOR : 2 X 5.6 kW
CAPACITY : 100 TPH
SPIRAL : 36″ Inch X 25′ ft ( Dia” X Length ‘ )
ROTOR SPEED : 21 RPM
DRIVE MOTOR POWER : 20 HP
DEWATERING MOTOR : 2 X 7.5 HP
CAPACITY : 110 STPH
SPIRAL : 1118 X 9754 mm ( Dia X Length )
ROTOR SPEED : 15 RPM
DRIVE MOTOR POWER : 19 kW
DEWATERING MOTOR : 2 X 5.6 kW
CAPACITY : 150 TPH
SPIRAL : 44″ Inch X 32′ ft ( Dia” X Length ‘ )
ROTOR SPEED : 15 RPM
DRIVE MOTOR POWER : 25 HP
DEWATERING MOTOR : 2 X 7.5 HP
CAPACITY : 165 STPH
SPIRAL : 1219 X 10058 mm ( Dia X Length )
ROTOR SPEED : 15 RPM
DRIVE MOTOR POWER : 22 kW
DEWATERING MOTOR : 2 X 7.5 kW
CAPACITY : 200 TPH
SPIRAL : 48″ Inch X 33′ ft ( Dia” X Length ‘ )
ROTOR SPEED : 15 RPM
DRIVE MOTOR POWER : 30 HP
DEWATERING MOTOR : 2 X 10 HP
CAPACITY : 220 STPH
Screw Classifier or Spiral Classifier are predominantly used for dewatering applications. They are also used for disliming and counter current washing.Screw classifiers are viable alternative for costly classification equipment such as envo wash, hydrowash etc.
The output of a screw classifier is quiet wet and is in the range of 20 - 30%. The moisture can be controlled by installing a dewatering screen after the screw classifier.
The number of screws are selected based on the capacity and application of the screw classifier. In general coarse classifiers need double screws for effective operation.
The output gradation is adjusted by altering the angle and solids to water ratio and the speed of the screw classifier
The maximum feed size that can be fed into the fine screw washer is 10mm. Whereas, the maximum size of a coarse screw washer is 40mm.
Coarse screw washers are used for applications requiring feed size above 10mm such as removing loamy clay deposits from the rock and fine screw washers are used for applications requiring feed size below 10mm such as manufactured sand, foundry sand and ore dewatering.
Envo washer
Hydro washer
Bucket Classifier
Jaw crsuher
HSI
Inclined Vibrating screen
Modular Vibrating screen
Grizzly Feeder
Vibrating Pan Feeder
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