Nesans SWE Series Dual Sand Hydrowash Sand Washers are best in the Industry Washing Systems used extensively for super fines removal from the dust produced from crushing and screening plant. Modelled from the Hydro cyclone technology used in the mineral processing plants, SWE Series dual sand Washers can be expected to provide less than 10% waste during the classification process. Ranging from capacity as minimum as 50 TPH to bigger capacities as much as 300 TPH, Nesans High Performance Hydrowash Machinery is an ideal option for effective fines removal.
Sand Mixed with Water in the correct ratio is fed into the Bucket Washer, where the primary classification takes place. Slowly moving buckets with very less turbulence makes the finer particles in the slurry to float away into the weir discharge whereas coarser particles get settled down to the bottom of the bucket tub. The coarser particles are carried away by the buckets to be discharged into the dewatering screen where particles of sizes below the predetermined mesh opening, passes down the panel into the settling tank.
High Performance Slurry Pump, pumps the slurry at very high pressure into the hydrocyclone for further processing. The particles are cut due to the centrifugal force it experiences inside the hydrocyclone where fine particles are removed from the overflow and the coarser particles report to the underflow.
MAX FEED SIZE : – 5 mm
ROTOR SPEED : 3.6 RPM
DRIVE MOTOR POWER : 3.75 kW
DEWATERING MOTOR : 2 X 1.5 kW
SLURRY PUMP MOTOR : 10 kW
CAPACITY : 35 – 50 TPH
MAX FEED SIZE : 1/4 Inch
ROTOR SPEED : 3.6 RPM
DRIVE MOTOR POWER : 5 HP
DEWATERING MOTOR : 2 X 2 HP
SLURRY PUMP MOTOR : 15 HP
CAPACITY : 39 – 55 STPH
MAX FEED SIZE : – 5 mm
ROTOR SPEED : 3.6 RPM
DRIVE MOTOR POWER : 5.63 kW
DEWATERING MOTOR : 2 X 2.2 kW
SLURRY PUMP MOTOR : 15 kW
CAPACITY : 75 – 90 TPH
MAX FEED SIZE : 1/4 Inch
ROTOR SPEED : 3.6 RPM
DRIVE MOTOR POWER : 7.5 HP
DEWATERING MOTOR : 2 X 3 HP
SLURRY PUMP MOTOR : 20 HP
CAPACITY : 83 – 99 STPH
MAX FEED SIZE : – 5 mm
ROTOR SPEED : 3.6 RPM
DRIVE MOTOR POWER : 7.5 kW
DEWATERING MOTOR : 2 X 3.7 kW
SLURRY PUMP MOTOR : 22.5 kW
CAPACITY : 100 – 120 TPH
MAX FEED SIZE : 1/4 Inch
ROTOR SPEED : 3.6 RPM
DRIVE MOTOR POWER : 10 HP
DEWATERING MOTOR : 2 X 5 HP
SLURRY PUMP MOTOR : 30 HP
CAPACITY : 110 – 132 STPH
MAX FEED SIZE : – 5 mm
ROTOR SPEED : 3.2 RPM
DRIVE MOTOR POWER : 11.25 kW
DEWATERING MOTOR : 2 X 5.6 kW
SLURRY PUMP MOTOR : 30 kW
CAPACITY : 130 – 150 TPH
MAX FEED SIZE : 1/4 Inch
ROTOR SPEED : 3.2 RPM
DRIVE MOTOR POWER : 15 HP
DEWATERING MOTOR : 2 X 7.5 HP
SLURRY PUMP MOTOR : 40 HP
CAPACITY : 143 – 165 STPH
MAX FEED SIZE : – 5 mm
ROTOR SPEED : 3.2 RPM
DRIVE MOTOR POWER : 15 kW
DEWATERING MOTOR : 2 X 5.6 kW
SLURRY PUMP MOTOR : 37 kW
CAPACITY : 170 – 190 TPH
MAX FEED SIZE : 1/4 Inch
ROTOR SPEED : 3.2 RPM
DRIVE MOTOR POWER : 20 HP
DEWATERING MOTOR : 2 X 7.5 HP
SLURRY PUMP MOTOR : 50 HP
CAPACITY : 187 – 209 STPH
MAX FEED SIZE : – 5 mm
ROTOR SPEED : 3.2 RPM
DRIVE MOTOR POWER : 18.75 kW
DEWATERING MOTOR : 2 X 7.5 kW
SLURRY PUMP MOTOR : 45 kW
CAPACITY : 200 – 265 TPH
MAX FEED SIZE : 1/4 Inch
ROTOR SPEED : 3.2 RPM
DRIVE MOTOR POWER : 25 HP
DEWATERING MOTOR : 2 X 10 HP
SLURRY PUMP MOTOR : 60 HP
CAPACITY : 220 – 292 STPH
Hydro Washers are designed for high throughput high quality applications. The addition of buckets to the envo wash adds an extra washing before the finer particles are classified in the hydrocyclone.
The meshes fixed into the buckets might have worn out and it would allow finer particles to report to the weir discharge. Changing the bucket meshes back to its original size will fix the problem.
The additional bucket assembly increases the water requirement of the hydro wash and they consume 25% to 30% more water as compared to that of Envo Wash
The Gradation of the output from the hydro wash can be changed by changing the aperture of the polyurethane mats and operating pressure of the hydrocyclone. Hydro Washers can be completely tuned to meet customer's requirement.
The main difference between the envo wash and the hydro wash are the buckets.The additional buckets in the hydrowash adds an another 15% throughput capacity and the quality of the output remains the same in both the washers. However, hydrowash does a through washing relative to the envo wash.
Hydro washers can be used in applications such as Iron ore Washing, Minerals Washing, River Sand Washing, Over Burden Classification, Foundry Sand Washing, Sports Sand Washing etc. The application areas of hydro washers are numerous and a consultation with Nesans will help you select an appropriate equipment.
Envo washer
Bucket Classifier
Thickener
VSI Crusher
Jaw Crusher
Modular Vibrating screens
Grizzly Feeders
Vibratory Feeder
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