Nesans SWD Series Sand Washers with Dewatering screens (Bucket Washing Machine) are first-class wet classification machinery designed with the ever changing market scenario of Manufactured Sand. Additionally, Latest revamped design features include larger tub size, better weir discharge chutes, increases number of spirals and twin bucket configuration. Even more, the machine is capable of producing high recovery sand with very low power requirement and maintenance costs. Coupled with Nesans VM Series Sand Screens, these bucket wheel sand washer can produce up to two grades of sand for concrete and plastering.
The dry sand from the tertiary or quaternary crusher is first screened through an inclined vibrating screen to remove the oversized materials. The sand is then mixed along with water in a specified ratio using a slurry pump and it is fed into the classifier through a feed inlet provided below the dewatering screen. As a result, the material enters the trough through a non-turbulent section of the bucket classifier.
As a matter of fact, Finer particles due to its less weight tend to float up the water surface whereas heavier particles tend to settle down. The force of the inlet feed and the movement of the bucket wheel assembly tends to push the heavier sand apart from the bottom of the classifier into the tub. Furthermore, The screw system which runs extremely slowly pushes the sand into the bottom of the bucket wheel assembly. Due to the shoveling action of the bucket wheel, classified sand is delivered via the output chute.
The output from the bucket washing machine is then fed into the input side of dewatering screen. With the help of high power vibro motors attached to the roof of the dewatering screen creates the necessary vibration for the sand to lose its water content, so that the correct moisture ratio of 2% is evenly maintained.
The dewatering screens are attached with Polyurethane Panels for better accuracy. Equally important is that the wear life of PU panels is relatively greater than that of Steel Meshes. The input side of the dewatering screen is designed to be at a lower plane than that of the output side. Force vibration and gravity combines to produce better results. The more the time the material spends its time in the dewatering screen, much better is the product quality. Hence, Nesans Bucket washing machine is your ideal choice for the production of manufactured sand keeping the investment and running costs as low as possible.
MAX FEED SIZE : – 5 mm
ROTOR SPEED : 3.6 RPM
DRIVE MOTOR POWER : 3.75 kW
DEWATERING MOTOR : 2 X 1.5 kW
CAPACITY : 50 TPH
MAX FEED SIZE : 1/4 Inch
ROTOR SPEED : 3.6 RPM
DRIVE MOTOR POWER : 5 HP
DEWATERING MOTOR : 2 X 2 HP
CAPACITY : 55 STPH
MAX FEED SIZE : – 5 mm
ROTOR SPEED : 3.6 RPM
DRIVE MOTOR POWER : 5.63 kW
DEWATERING MOTOR : 2 X 2.2 kW
CAPACITY : 75 TPH
MAX FEED SIZE : 1/4 Inch
ROTOR SPEED : 3.6 RPM
DRIVE MOTOR POWER : 7.5 HP
DEWATERING MOTOR : 2 X 3 HP
CAPACITY : 83 STPH
MAX FEED SIZE : – 5 mm
ROTOR SPEED : 3.6 RPM
DRIVE MOTOR POWER : 5.63 kW
DEWATERING MOTOR : 2 X 2.3 kW
CAPACITY : 100 TPH
MAX FEED SIZE : 1/4 Inch
ROTOR SPEED : 3.6 RPM
DRIVE MOTOR POWER : 7.5 HP
DEWATERING MOTOR : 2 X 3 HP
CAPACITY : 110 STPH
MAX FEED SIZE : – 5 mm
ROTOR SPEED : 3.2 RPM
DRIVE MOTOR POWER : 7.5 kW
DEWATERING MOTOR : 2 X 3.7 kW
CAPACITY : 150 TPH
MAX FEED SIZE : 1/4 Inch
ROTOR SPEED : 3.2 RPM
DRIVE MOTOR POWER : 10 HP
DEWATERING MOTOR : 2 X 5 HP
CAPACITY : 165 STPH
MAX FEED SIZE : – 5 mm
ROTOR SPEED : 3.2 RPM
DRIVE MOTOR POWER : 10 kW
DEWATERING MOTOR : 2 X 5.6 kW
CAPACITY : 200 TPH
MAX FEED SIZE : 1/4 Inch
ROTOR SPEED : 3.2 RPM
DRIVE MOTOR POWER : 15 HP
DEWATERING MOTOR : 2 X 7.5 HP
CAPACITY : 220 STPH
MAX FEED SIZE : – 5 mm
ROTOR SPEED : 3.2 RPM
DRIVE MOTOR POWER : 15 kW
DEWATERING MOTOR : 2 X 5.6 kW
CAPACITY : 250 TPH
MAX FEED SIZE : 1/4 Inch
ROTOR SPEED : 3.2 RPM
DRIVE MOTOR POWER : 20 HP
DEWATERING MOTOR : 2 X 7.5 HP
CAPACITY : 276 STPH
SWD series classifiers are capable of producing two grades of sand. coarse sand used for concrete and fine sand used for plastering/
The main disadvantage in bucket classifier is the problem of coarse weir discharge. Particles of size less than 300 microns are washed away in the overflow leading to a lot of saleable material going into the waste. Whereas, envo washers are known for their fines retention capacity.
The gradation and output capacity of a bucket classifier is controlled by varying the speed of the buckets. Decreasing the speed will generally lead to increased throughput and thorough washing. Decreased speed will create less turbulence so materials such as 300 microns will have more time to settle.
The bucket classifier can be added with a hydrocyclone and a slurry tank so that the overflow from the bucket classifier can be fed into the Hydrocyclone for fines retention.
bucket classifiers can be used in applications such as Iron ore Washing, Minerals Washing, River Sand Washing, Over Burden Classification, Foundry Sand Washing, Sports Sand Washing etc. The application areas of bucket classifiers are numerous and a consultation with Nesans will help you select a appropriate equipment for your application.
The meshes fixed into the buckets might have worn out and it would allow finer particles to report to the weir discharge. Changing the bucket meshes back to its original size will fix the problem.
Envo washer
Hydro washer
Screw Classifier
Cone Crusher
VSI Crusher
Modular Vibrating Screen
Dewatering screen
Grizzly Feeder
Vibrating Pan Feeder
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