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BUCKET CLASSIFIER

SWD Series

BUCKET CLASSIFIER SWD SERIES

Nesans SWD Series Sand Washer with Dewatering Screen combine efficient fines removal with very little wear and tear. Featuring slow and optimal screw conveying inside the bucket, Nesans Sand Washers can increase manufactured sand capacity quiet significantly. With modular screening media attached to both the buckets and dewatering screen, our Sand Washers can perform uncompromised.

NESANS BUCKET WASHING MACHINE – EFFECTIVE CLASSIFICATION WITH BETTER FINES REMOVAL. ON THE DECK DEWATERING FOR OPTIMAL MOISTURE!!

Nesans SWD Series Sand Washers with Dewatering screens (Bucket Washing Machine) are first-class wet classification machinery designed with the ever changing market scenario of Manufactured Sand. Additionally, Latest revamped design features include larger tub size, better weir discharge chutes, increases number of spirals and twin bucket configuration. Even more, the machine is capable of producing high recovery sand with very low power requirement and maintenance costs. Coupled with Nesans VM Series Sand Screens, these bucket wheel sand washer can produce up to two grades of sand for concrete and plastering.

Bucket Classifier side view

HOW NESANS SWD BUCKET WASHERS WORK?

The dry sand from the tertiary or quaternary crusher is first screened through an inclined vibrating screen to remove the oversized materials. The sand is then mixed along with water in a specified ratio using a slurry pump and it is fed into the classifier through a feed inlet provided below the dewatering screen. As a result, the material enters the trough through a non-turbulent section of the bucket classifier.

As a matter of fact, Finer particles due to its less weight tend to float up the water surface whereas heavier particles tend to settle down. The force of the inlet feed and the movement of the bucket wheel assembly tends to push the heavier sand apart from the bottom of the classifier into the tub. Furthermore, The screw system which runs extremely slowly pushes the sand into the bottom of the bucket wheel assembly. Due to the shoveling action of the bucket wheel, classified sand is delivered via the output chute.

Bucket Classifier with feeding conveyor
Bucket Classifier at running condition

HOW DEWATERING SCREEN WORKS?

The output from the bucket washing machine is then fed into the input side of dewatering screen. With the help of high power vibro motors attached to the roof of the dewatering screen creates the necessary vibration for the sand to lose its water content, so that the correct moisture ratio of 2% is evenly maintained.

The dewatering screens are attached with Polyurethane Panels for better accuracy. Equally important is that the wear life of PU panels is relatively greater than that of Steel Meshes. The input side of the dewatering screen is designed to be at a lower plane than that of the output side. Force vibration and gravity combines to produce better results. The more the time the material spends its time in the dewatering screen, much better is the product quality. Hence, Nesans Bucket washing machine is your ideal choice for the production of manufactured sand keeping the investment and running costs as low as possible.

FEATURES AND ADVANTAGES

Economical running costs
Larger Trough area
Heavy twin bucket assembly
Screw system which runs at a very slow speed
Capable of handling higher abrasive index materials.
Better Weir Discharge
Electronic Load Dependent frequency controller which controls the speed of the main shaft depending upon the input feed capacity and the output quality required.
Flocculation options available
Sludge thickeners for water scarce areas
Lesser Power Requirement

Technical Data

Models

CAPACITY : 50 TPH

CAPACITY : 75 TPH

CAPACITY : 100 TPH

CAPACITY : 50 TPH

CAPACITY : 75 TPH

CAPACITY : 100 TPH

CAPACITY : 150 TPH

CAPACITY : 200 TPH

CAPACITY : 250 TPH

CAPACITY : 150 TPH

CAPACITY : 200 TPH

CAPACITY : 250 TPH

SWD600

SWD800

SWD1000

SWD1500

SWD2000

SWD2500

Applications

Download our SWD Series Brochure

FAQ
How many grades of sand are possible ?
Which is better bucket washer or hydrocyclone ?
How to control gradation and output capacity ?
What are the upgradation options available ?
What are the other applications of bucket classifier ?
My M Sand is coarser after months of installation

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