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ROLLER CRUSHER

CI Series

ROLLER CRUSHERS  – CI SERIES

Nesans CI Series Double Roller Crushers are unique Quaternary stage crushers designed for ultra-fine reduction required for plastering purpose manufactured sand. Furthermore, Efficient torque sharing between the rolls and frequency controlled drive mechanisms allow for better cubical shaping of the product. As a result, higher operating pressure creates suitable environment for achieving good reduction ratios.

ACHIEVE ULTRA-FINE ZONE 4 M-SAND FOR PLASTERING WITH NESANS SMOOTH ROLL CRUSHER.

Nesans CI Series Smooth Roll Crushers are high performance, quaternary stage crushers used for reduction of feed size from 5mm down to 1mm or below.

Furthermore, CI Series Smooth Roll Crushers are developed with the ever growing demand for zone 4 M-Sand used in plastering purpose. Equipped with two rolls with smooth surface finish and optimal diameter and width, our smooth Roll Crushers gives better crush angle in the feed opening.

Consequently, the ideal velocity of the rolls and the force applied over the feed material guarantees a tender grinding process with less wear and tear possible.

Roller Crusher side view

HOW CI SERIES SMOOTH ROLL CRUSHER WORK?

Feed Material in its dry form is fed into the input chute of the crusher constructed along the width of the drums. Crushing in smooth roll crusher takes place by both sledging and impact action. The drums which are run at an optimal speed and at opposite directions are mounted on heavy duty bearing capable of effectively handling the load. Moreover, the roll assembly is housed inside a heavy fabricated steel body which also comprises of a wear-resistant plates attached to the input chute.

The material is fed at a uniform rate along the total width of the drums. The nip angle is the important parameter here for the crushing to take place. The nip angle of the feed material is further dependent on the coefficient of internal friction of the material which is essential for the material to pass through the drums and get crushed.

Hence, when ultra-fine M-sand of very fine grade is required, the setting (gap between the two drums) is to be made as small as possible up to 2mm.  One of the two drums is fixed whereas the another one is floating. The floating drum is attached to a spring which moved front and back and gives necessary cushion when oversize material passes through the drums.

Once the material passes, its size is reduced to approximately 85% of the setting.

FEATURES AND ADVANTAGES

Increased circuit efficiency
Highly expensive fine cone can be replaced with a VSI + Smooth Roll Crusher combination
Variable Frequency Drive run Motors
Dust enclosures to dust barriers and improved bearing covers
Ideal for producing zone-4 Manufactured sand
Improved feed chute design to manipulate feed along the width of the drums
Reduced Maintenance costs and improved performance
Malleable operation with speed and setting adjusted based on application need
Cubical shape of the output product
Easy roll liner replacement and better dismantling mechanisms for repair

Technical Data

Models

CAPACITY : 25 TPH

CAPACITY : 50 TPH

CAPACITY : 100 TPH

CAPACITY : 25 TPH

CAPACITY : 50 TPH

CAPACITY : 100 TPH

CI456

CI7550

CI1200

Download our CI Series Brochure

FAQ
Can bigger feed sizes be fed into roller crusher ?
What if my feed is very sticky or moist
Which Crusher is better for Producing M Sand ?
What is the reduction ratio possible with Roller Crusher ?

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