Nesans premium range jaw crushers are higher capacity stone or mineral processing crusher used in the primary stage and secondary stage of crushing. That is to designed for the capacity range from 50 to 400 TPH, our jaw crushers shall be put into use for stones and minerals with varying crushing and abrasive index. Meanwhile with more than 100 Installations, our jaw crushers can handle stones with variable hardness from soft to extreme hard.
Feed Material in its dry or semi dry form is fed into the receiving Hopper above the Jaw Crusher. As the material passes the Grizzly Feeder, then high vibration force of the feeder breaks any lumps of solids such as soil and other residues present along with the stone.
The residues fall off from the feeder via the grizzly fingers onto the scalping conveyor belt underneath. The feed material is then fed into the jaw crusher where it first enters the feed opening.
Eccentric movement of the jaw stock against the material crushes it slightly so that it can move down the crushing chamber. When the material reaches almost the one third of the total height of the machine, it will experience maximum crushing force and get crushed into fragments.
The closed side setting of the machine is the actual setting the user may change from time to time depending on the size requirements. In conclusion the Jaw crusher can deliver a crushing ratio of about 1: 4 to 6.
FEED OPENING : 600 X 400 mm
MAX FEED SIZE : 250 mm
CSS RANGE : 20 – 60 mm
CAPACITY : 30 – 70 TPH
MOTOR POWER : 37 kW
CRUSHER SPEED : 310 RPM
CRUSHER WEIGHT : 8000 Kg
FEED OPENING : 24 X 16 Inch
MAX FEED SIZE : 10 Inch
CSS RANGE : 0.8 – 2.5 Inch
CAPACITY : 33 – 77 STPH
MOTOR POWER : 50 HP
CRUSHER SPEED : 310 RPM
CRUSHER WEIGHT : 17637 lbs
Closed side setting ( CSS ) | Closed side setting ( CSS ) | Crusher Model Capacity mtph ( stph ) | Crusher Model Capacity mtph ( stph ) | Crusher Model Capacity mtph ( stph ) |
---|---|---|---|---|
mm | Inch | CH192 | CH504 | CH736 |
50 | 25 – 30 | |||
2 | ( 28 – 33 ) | |||
60 | 35 – 40 | |||
2 | ( 39 – 44 ) | |||
75 | 100 – 160 | 150 – 200 | ||
3 | ( 110 – 175 ) | ( 165 – 220 ) | ||
100 | 125 – 200 | 200 – 265 | ||
4 | ( 140 – 220 ) | ( 220 – 290 ) | ||
125 | 150 – 235 | 245 – 325 | ||
5 | ( 165 – 260 ) | ( 270 – 360 ) | ||
150 | 175 – 275 | 295 – 390 | ||
6 | ( 195 – 305 ) | ( 325 – 430 ) | ||
175 | 200 – 320 | 340 – 445 | ||
7 | ( 220 – 350 ) | ( 375 – 490 ) | ||
200 | 385 – 505 | |||
8 | ( 425 – 555 ) | |||
225 | 430 – 565 | |||
9 | ( 475 – 625 ) | |||
FEED OPENING : 700 X 900 mm
MAX FEED SIZE : 600 mm
CSS RANGE : 50 – 175 mm
CAPACITY : 70 – 250 TPH
MOTOR POWER : 75 kW
CRUSHER SPEED : 270 RPM
CRUSHER WEIGHT : 14000 Kg
FEED OPENING : 28 X 36 Inch
MAX FEED SIZE : 24 Inch
CSS RANGE : 2 – 7 Inch
CAPACITY : 77 – 275 STPH
MOTOR POWER : 100 HP
CRUSHER SPEED : 270 RPM
CRUSHER WEIGHT : 30865 lbs
Closed side setting ( CSS ) | Closed side setting ( CSS ) | Crusher Model Capacity mtph ( stph ) | Crusher Model Capacity mtph ( stph ) | Crusher Model Capacity mtph ( stph ) |
---|---|---|---|---|
mm | Inch | CH192 | CH504 | CH736 |
50 | 25 – 30 | |||
2 | ( 28 – 33 ) | |||
60 | 35 – 40 | |||
2 | ( 39 – 44 ) | |||
75 | 100 – 160 | 150 – 200 | ||
3 | ( 110 – 175 ) | ( 165 – 220 ) | ||
100 | 125 – 200 | 200 – 265 | ||
4 | ( 140 – 220 ) | ( 220 – 290 ) | ||
125 | 150 – 235 | 245 – 325 | ||
5 | ( 165 – 260 ) | ( 270 – 360 ) | ||
150 | 175 – 275 | 295 – 390 | ||
6 | ( 195 – 305 ) | ( 325 – 430 ) | ||
175 | 200 – 320 | 340 – 445 | ||
7 | ( 220 – 350 ) | ( 375 – 490 ) | ||
200 | 385 – 505 | |||
8 | ( 425 – 555 ) | |||
225 | 430 – 565 | |||
9 | ( 475 – 625 ) | |||
FEED OPENING : 850 X 1050 mm
MAX FEED SIZE : 750 mm
CSS RANGE : 75 – 225 mm
CAPACITY : 150 – 350 TPH
MOTOR POWER : 110 kW
CRUSHER SPEED : 240 RPM
CRUSHER WEIGHT : 21000 Kg
FEED OPENING : 34 X 42 Inch
MAX FEED SIZE : 30 Inch
CSS RANGE : 3 – 9 Inch
CAPACITY : 165 – 385 STPH
MOTOR POWER : 150 HP
CRUSHER SPEED : 240 RPM
CRUSHER WEIGHT : 46297 lbs
Closed side setting ( CSS ) | Closed side setting ( CSS ) | Crusher Model Capacity mtph ( stph ) | Crusher Model Capacity mtph ( stph ) | Crusher Model Capacity mtph ( stph ) |
---|---|---|---|---|
mm | Inch | CH192 | CH504 | CH736 |
50 | 25 – 30 | |||
2 | ( 28 – 33 ) | |||
60 | 35 – 40 | |||
2 | ( 39 – 44 ) | |||
75 | 100 – 160 | 150 – 200 | ||
3 | ( 110 – 175 ) | ( 165 – 220 ) | ||
100 | 125 – 200 | 200 – 265 | ||
4 | ( 140 – 220 ) | ( 220 – 290 ) | ||
125 | 150 – 235 | 245 – 325 | ||
5 | ( 165 – 260 ) | ( 270 – 360 ) | ||
150 | 175 – 275 | 295 – 390 | ||
6 | ( 195 – 305 ) | ( 325 – 430 ) | ||
175 | 200 – 320 | 340 – 445 | ||
7 | ( 220 – 350 ) | ( 375 – 490 ) | ||
200 | 385 – 505 | |||
8 | ( 425 – 555 ) | |||
225 | 430 – 565 | |||
9 | ( 475 – 625 ) | |||
Jaw crushers are compression type crushers used specifically for primary and secondary crushing purposes. It is known for its cheap capital expenditure and good reduction ratio, they are the most prevalent type of crusher found in the aggregate crushing industry.
The Jaw crusher consists of two jaws between which the rocks are compressed and crushed. One of the jaw is fixed to the body of the crusher while the other one is fixed to an eccentric shaft. As the shaft rotates, the moving jaw moves towards and away from the fixed jaw. The rocks are broken into fragments during this process and they are released as the moving jaw moves away.
1. Cheap Initial Investment
2. Wide availability of spares
3. Decent Reduction Ratio
4. Low Maintenance
5. Easy to Operate
The closed side setting or CSS in a Jaw Crusher is the minimum distance between the fixed jaw and the swing jaw as the swing jaw rotated towards and away from the fixed jaw.
The Open Side Setting (OSS) of a Jaw Crusher is the maximum distance between the swing jaw and fixed jaw as the swing jaw rotates. The css is generally set smaller than the required size of the product, so that the crushed material will be released as the jaw approach their OSS.
Though both the crushers belong to the compression type of crushers, the reduction ratio of the cone crusher is higher than that of the jaw crusher due to its higher crushing forces. The processing capacity of the cone crusher is also higher than that of the jaw crusher.
Single toggle jaw crushers are better than double toggle crushers because the motion in a double toggle is strictly linear. The swing jaw moves forward and away from the fixed jaw in a linear basis like a door is opened and closed whereas in a single toggle, the swing jaw is fixed to an eccentric shaft and tow types of motion are possible. One is the linear opening and closing of the swing jaw and up and down motion of the eccentric. Consequently, the throughput capacity of the single toggle is higher than that of a double toggle.
The important parameters needed to select the size of the jaw crushers are
1. The F80 ( 80% passing) size of the feed
material or the maximum feed size.
2. The P80 (80% passing) size of the output material.
3. The gape of the Jaw Crusher ( Length X Width ) of the opening.
4. The Throughput of the Jaw Crusher in Metric Tons Per hour (mtph)
5. Available space and electricity.
Nesans CH Series Jaw Crushers come with an option of shim adjustment and hydraulic wedge adjustment. The shims can be added or removed as per the output size requirement. If the setting is done once in six months or once in a year, then hydraulic wedge adjustment is not required. Hydraulic adjustments come handy when the setting is altered frequently.
Jaw Crushers are either oil lubricated or grease lubricated. Nesans CH Series are grease lubricated jaw crushers. The main advantage of grease lubricated crushers are their ease of maintenance. Contamination of oil may lead to severe catastrophic failure of the crusher shaft and bearings that may prove very costly to the customer.
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