Nesans CE Series Impactors are premium range crusher specifically designed for applications where high reduction ratios are required. Generally used in a tertiary or quaternary stages of comminution circuits, CE Series Impactors have proved to be an ideal choice for the production of Manufactured Sand.
Better Feed Opening size combined with robust rotor design makes our machines capable for rugged operations at all operating conditions. Innovative design features used in CE Series Impactors has facilitated for a deep material penetration into the rotor. Steep feed angles have enabled low blow bar wear.
High Velocity impact crushing applied in Nesans Impactors has assisted m-sand manufacturers to produce premium quality aggregates of round shape and grading. Furthermore, configurable blow bar design allows for the control of fines production in the circuit.
The feed material from the storage hopper is fed into the mouth of the impactor through a vibrating pan feeder whose motors are tuned for a desired output frequency through a variable frequency drive. Belt feeders as in VSI cannot be used for feeding due to the steep feed angle design. The material fed into the crusher first reaches the core of the crushing chamber where it comes in contact with the blow bars. It is very important that the incoming feed material is evenly distributed across the width of the rotor.
The most promising fact about CE Series Impactors is that it will break the material across the naturally occurring fractured zones within the material. Naturally occurring fractured zones are nothing but the fault lines found across the material and it is where the material will break if it is subjected to any naturally occurring forces. So the nature’s process of crushing and shaping has been exploited in impactors.
Once the material has reached the tip of the rotor, it gains momentum by travelling along with the rotor and in that way it’s velocity tends to pick up. The blow bar then smashes the feed material against the apron plates placed exactly opposite to the rotor. The apron plates can be adjusted back and forth in order to adjust the setting of the crusher. When the material hit the hard face of the apron plates, it breaks.
The metallurgy of the blow bar Is selected based upon the application where the impactor is used. For the production of Manufactures Sand, High Chrome Manganese Steel is used. Aggregates which are used for the production of Manufactured Sand are known to possess different abrasion index and higher the abrasion index, higher is the wear of the blow bar. So to bring down the spare parts worn out rate of higher abrasion index aggregates, Martensitic Steel composite blow bars are used.
FEED OPENING : 400 X 800 mm
MAX FEED SIZE : 200 mm
CAPACITY : 30 – 40 TPH
MOTOR POWER : 55 kW
CRUSHER SPEED : 900 RPM
CRUSHER WEIGHT : 4320 Kg
FEED OPENING : 16 X 32 Inch
MAX FEED SIZE : 8 Inch
CAPACITY : 33 – 44 STPH
MOTOR POWER : 75 HP
CRUSHER SPEED : 900 RPM
CRUSHER WEIGHT : 9524 lbs
FEED OPENING : 750 X 800 mm
MAX FEED SIZE : 220 mm
CAPACITY : 75 – 100 TPH
MOTOR POWER : 90 kW
CRUSHER SPEED : 800 RPM
CRUSHER WEIGHT : 7240 Kg
FEED OPENING : 30 X 32 Inch
MAX FEED SIZE : 8.8 Inch
CAPACITY : 83 – 110 STPH
MOTOR POWER : 120 HP
CRUSHER SPEED : 800 RPM
CRUSHER WEIGHT : 15961 lbs
FEED OPENING : 1020 X 820 mm
MAX FEED SIZE : 250 mm
CAPACITY : 110 – 150 TPH
MOTOR POWER : 160 kW
CRUSHER SPEED : 800 RPM
CRUSHER WEIGHT : 9500 Kg
FEED OPENING : 40 X 32.3 Inch
MAX FEED SIZE : 10 Inch
CAPACITY : 121 – 165 STPH
MOTOR POWER : 220 HP
CRUSHER SPEED : 800 RPM
CRUSHER WEIGHT : 20944 lbs
FEED OPENING : 1320 X 880 mm
MAX FEED SIZE : 275 mm
CAPACITY : 165 – 200 TPH
MOTOR POWER : 200 kW
CRUSHER SPEED : 700 RPM
CRUSHER WEIGHT : 13110 Kg
FEED OPENING : 52 X 34.6 Inch
MAX FEED SIZE : 11 Inch
CAPACITY : 182 -220 STPH
MOTOR POWER : 250 HP
CRUSHER SPEED : 700 RPM
CRUSHER WEIGHT : 28903 lbs
FEED OPENING : 1540 X 930 mm
MAX FEED SIZE : 300 mm
CAPACITY : 220 – 250 TPH
MOTOR POWER : 250 kW
CRUSHER SPEED : 700 RPM
CRUSHER WEIGHT : 16050 Kg
FEED OPENING : 60.6 X 36.6 Inch
MAX FEED SIZE : 12 Inch
CAPACITY : 243 -276 STPH
MOTOR POWER : 350 HP
CRUSHER SPEED : 700 RPM
CRUSHER WEIGHT : 35384 lbs
FEED OPENING : 400 X 800 mm
MAX FEED SIZE : 30 mm
CAPACITY : 30 – 40 TPH
MOTOR POWER : 55 kW
CRUSHER SPEED : 1200 – 1400 RPM
CRUSHER WEIGHT : 4320 Kg
FEED OPENING : 16 X 32 Inch
MAX FEED SIZE : 1.2 Inch
CAPACITY : 33 – 44 STPH
MOTOR POWER : 75 HP
CRUSHER SPEED : 1200 – 1400 RPM
CRUSHER WEIGHT : 9524 lbs
FEED OPENING : 750 X 800 mm
MAX FEED SIZE : 40 mm
CAPACITY : 75 – 100 TPH
MOTOR POWER : 90 kW
CRUSHER SPEED : 1000 – 1200 RPM
CRUSHER WEIGHT : 7240 Kg
FEED OPENING : 30 X 32 Inch
MAX FEED SIZE : 1.6 Inch
CAPACITY : 83 – 110 STPH
MOTOR POWER : 120 HP
CRUSHER SPEED : 1000 – 1200 RPM
CRUSHER WEIGHT : 15961 lbs
FEED OPENING : 1020 X 820 mm
MAX FEED SIZE : 45 mm
CAPACITY : 110 – 150 TPH
MOTOR POWER : 160 kW
CRUSHER SPEED : 900 – 1100 RPM
CRUSHER WEIGHT : 9500 Kg
FEED OPENING : 40 X 32.3 Inch
MAX FEED SIZE : 1.8 Inch
CAPACITY : 121 – 165 STPH
MOTOR POWER : 220 HP
CRUSHER SPEED : 900 – 1100 RPM
CRUSHER WEIGHT : 20944 lbs
FEED OPENING : 1320 X 880 mm
MAX FEED SIZE : 50 mm
CAPACITY : 165 – 200 TPH
MOTOR POWER : 200 kW
CRUSHER SPEED : 900 – 1100 RPM
CRUSHER WEIGHT : 13110 Kg
FEED OPENING : 52 X 34.6 Inch
MAX FEED SIZE : 2 Inch
CAPACITY : 182 -220 STPH
MOTOR POWER : 250 HP
CRUSHER SPEED : 900 – 1100 RPM
CRUSHER WEIGHT : 28903 lbs
FEED OPENING : 1540 X 930 mm
MAX FEED SIZE : 55 mm
CAPACITY : 220 – 250 TPH
MOTOR POWER : 250 kW
CRUSHER SPEED : 800 – 1000 RPM
CRUSHER WEIGHT : 16050 Kg
FEED OPENING : 60.6 X 36.6 Inch
MAX FEED SIZE : 2.2 Inch
CAPACITY : 243 -276 STPH
MOTOR POWER : 350 HP
CRUSHER SPEED : 800 – 1000 RPM
CRUSHER WEIGHT : 35384 lbs
HSI Crushers are impact type of crushers that crushes the material using sudden impact load weakening the internal fracture zones creating cracks and further application of load and inter particle collision aids in propagation of the crack leading to final breaking of the material.
HSI crushers can be used for primary, secondary and tertiary applications depending upon the feed material characteristics such as specific gravity, hardness and abrasiveness.
HSI crushers can be used for crushing applications where feed material is soft and less abrasive and where shaping the material need to be achieved. They cannot be used where is feed is more hard, abrasive and required reduction ratio is very low.
The reduction ratio of HSI crusher is in the range of 4 - 8. However high reduction ratio does not mean that HSI's can replace cone or jaw crushers in the crushing and screening circuit. Refer crusher selection for more information.
CE Series HSI comes in two, three and four blowbar rotor configurations. The selection of rotor configuration is predominantly based upon the crushing stage and the type of output.
Tertiary aprons in HSI is used only in tertiary series crushers. The tertiary apron aids in further grinding and attrition due to material-material interaction which further reduces the size of the feed.
Technically Yes. HSI crushers are an another member of the impact crusher family with an ability for large reduction ratio and cubical products. However they cannot be used where the feed material is highly abrasive or hard. In those cases, a fine cone crusher will help achieve the results.
The Closed Side Setting (CSS) in a HSI can be adjusted using the automatic hydraulic adjustment system provided along with the machine. The pistons are activated to extend or retract to suitable distances and shims are added or removed to hold the apron in position.
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