Nesans Logo
Nesans Logo
Nesans Logo

Horizontal Shaft Impact ( HSI ) Crushers

Secondary and Tertiary – CE Series

HSI CRUSHERS  – CE SERIES

Nesans CE Series Horizontal Shaft Impact Crushers come in variable rotor dimensions that suit your specific application needs. Adding advantage is our redundant rotor design with optimal speed range that has enabled CE Series HSI to deliver stupendous performance. Consequently the Shaping and Gradation achieved through this type of crushing is one of the best outputs in the industry.

PROVEN DESIGN FEATURES FOR PREMIUM QUALITY M-SAND

Nesans CE Series Impactors are premium range crusher specifically designed for applications where high reduction ratios are required. Generally used in a tertiary or quaternary stages of comminution circuits, CE Series Impactors have proved to be an ideal choice for the production of Manufactured Sand.

Better Feed Opening size combined with robust rotor design makes our machines capable for rugged operations at all operating conditions. Innovative design features used in CE Series Impactors has facilitated for a deep material penetration into the rotor. Steep feed angles have enabled low blow bar wear.

High Velocity impact crushing applied in Nesans Impactors has assisted m-sand manufacturers to produce premium quality aggregates of round shape and grading. Furthermore, configurable blow bar design allows for the control of fines production in the circuit.

HSI Crusher side view

HOW NESANS CE SERIES HSI’S WORK?

The feed material from the storage hopper is fed into the mouth of the impactor through a vibrating pan feeder whose motors are tuned for a desired output frequency through a variable frequency drive. Belt feeders as in VSI cannot be used for feeding due to the steep feed angle design. The material fed into the crusher first reaches the core of the crushing chamber where it comes in contact with the blow bars. It is very important that the incoming feed material is evenly distributed across the width of the rotor.

The most promising fact about CE Series Impactors is that it will break the material across the naturally occurring fractured zones within the material. Naturally occurring fractured zones are nothing but the fault lines found across the material and it is where the material will break if it is subjected to any naturally occurring forces. So the nature’s process of crushing and shaping has been exploited in impactors.

Once the material has reached the tip of the rotor, it gains momentum by travelling along with the rotor and in that way it’s velocity tends to pick up. The blow bar then smashes the feed material against the apron plates placed exactly opposite to the rotor. The apron plates can be adjusted back and forth in order to adjust the setting of the crusher. When the material hit the hard face of the apron plates, it breaks.

HOW BLOW BAR COMPOSITION IS SELECTED?

The metallurgy of the blow bar Is selected based upon the application where the impactor is used. For the production of Manufactures Sand, High Chrome Manganese Steel is used. Aggregates which are used for the production of Manufactured Sand are known to possess different abrasion index and higher the abrasion index, higher is the wear of the blow bar. So to bring down the spare parts worn out rate of higher abrasion index aggregates, Martensitic Steel composite blow bars are used.

FEATURES AND ADVANTAGES

Extra Heavy-Duty Solid Rotor Construction
Two, three and four row configurations
Hydraulic adjustment mechanisms for primary and secondary curtains
Rotors utilize an operator friendly centrifugal wedge system
Rotor designed to minimize likelihood of catastrophic damage by blow bar breakage
Greased oversize bearings
Hydraulically operated hoods
Blow bars available in manganese and various compositions of chrome steels
Cubicle Shaping of the end product
Available in both static and skid mounted configurations.

Technical Data

Models

Secondary Range

CAPACITY : 30 - 40 TPH

CAPACITY : 75 - 100 TPH

CAPACITY : 110 - 150 TPH

CAPACITY : 165 - 200 TPH

CAPACITY : 220 - 250 TPH

CAPACITY : 30 - 40 TPH

CAPACITY : 75 - 100 TPH

CAPACITY : 110 - 150 TPH

CAPACITY : 165 - 200 TPH

CAPACITY : 220 - 250 TPH

Tertiary Range

CAPACITY : 30 - 40 TPH

CAPACITY : 75 - 100 TPH

CAPACITY : 110 - 150 TPH

CAPACITY : 165 - 200 TPH

CAPACITY : 220 - 250 TPH

CAPACITY : 30 - 40 TPH

CAPACITY : 75 - 100 TPH

CAPACITY : 110 - 150 TPH

CAPACITY : 165 - 200 TPH

CAPACITY : 220 - 250 TPH

Secondary Range

CE1210S

CE3036S

CE4230S

CE5252S

CE5263S

Tertiary Range

CE1210T

CE3036T

CE4230T

CE5252T

CE5263T

Download our CE Series Brochure

FAQ
How does an impact crusher work ?
Can HSI be used for Secondary applications ?
Where and Where not should the HSI be used ?
What is the reduction ratio of HSI Crushers ?
What are the rotor configurations available ?
What is the use of the tertiary apron in HSI ?
Can HSI crusher be used to produce M Sand ?
How to adjust the CSS in HSI Crusher ?

Check our Products Showroom

Here to Help Your Every Crushing Need

Be a part of a reputed brand that is growing faster. Join us today and grow with us.

Related Products

Cone Crusher front view

Cone Crushers

VSI Crusher Machine

VSI Crushers

Roller Crusher side view

Roller Crushers

Jaw Crusher

Jaw Crushers

Other Products

Washers

Bucket Classifier after final stage of production

Bucket Classifier

Hydro Washer

Hydro washer

Screens

Modular Vibrating Screen

Modular Vibrating screen

Feeders

Grizzly Feeder side view

Grizzly Feeders

Pan Feeder side view

Pan Feeders