The Nesans 4 Stage Crushing, Screening & Washing Plant is a state-of-the-art solution engineered to deliver high-quality aggregates with maximum efficiency. Designed with precision and supported by advanced automation, this modular plant integrates four essential stages: primary crushing, secondary crushing, screening, and washing—each optimized to ensure consistent output and minimal downtime. Its compact and scalable layout makes it suitable for a wide range of project sizes and site conditions.

At the core of the system, the Nesans Jaw Crusher handles the initial size reduction, followed by the Secondary Crusher for refined crushing. High-performance screening equipment ensures accurate segregation of materials across different sizes. The integrated washing unit, powered by hydrocyclone-based classification, effectively removes silt, dust, and ultra-fines—resulting in clean, durable aggregates suitable for M-Sand production, concrete applications, and road base construction.

Whether the requirement is high-volume production or consistent precision-grade output, the Nesans 4 Stage Plant sets a new standard in aggregate processing. Its energy-efficient design, low maintenance needs, and intelligent automation contribute to reduced operating costs and superior plant uptime—making it a reliable and future-ready solution for modern crushing and washing operations.

The Nesans VSI Manufactured Sand Plant is a high-efficiency system engineered for producing premium-grade M-Sand from crushed rock feed. The process begins with a hopper and feeder arrangement that ensures consistent material flow into the Nesans CF Series Vertical Shaft Impactor (VSI). Known for its superior shaping capabilities, the CF Series VSI crushes feed material into finely graded, cubical sand—ideal for concrete, plastering, and block-making applications.

After crushing, the output is directed to the VX Series Modular Vibrating Screens, which accurately separate usable sand from oversize particles. The modular design allows for flexible capacity handling and quick maintenance, ensuring uninterrupted operation. Fines that pass through the screens are routed to the Nesans Envo Wash system, where hydrocyclone-based classification and dewatering remove silt and ultra-fines. The result is clean, moisture-controlled M-Sand and P-Sand with consistent gradation.

With a compact footprint, excellent fines recovery, and energy-efficient performance, the Nesans VSI M-Sand Plant is ideal for producers seeking a shape-focused, high-output sand solution. Its modular design, automation compatibility, and ease of maintenance make it a dependable choice for urban, commercial, and infrastructure sand manufacturing operations.

The Nesans Sand Washing Plant integrated with the Envo Wash system is a compact and efficient solution designed to convert dry, crushed aggregates into premium-quality Manufactured Sand (M-Sand) and Plastering Sand (P-Sand). Engineered to eliminate fines, silt, and dust, the plant ensures precise gradation, clean separation, and consistent quality in sand output. Its compact footprint and modular configuration make it ideal for space-constrained installations without compromising on performance.

Dual-Grade Sand Classification

Dry crushed sand is fed directly into the Envo Wash unit, where it undergoes a two-stage classification process. Coarser fractions are recovered as M-Sand, suitable for concrete and structural applications, while finer particles are classified into P-Sand, ideal for plastering and surface finishing. The use of hydrocyclones and high-frequency dewatering screens enables highly efficient separation, minimal loss of usable fines, and effective control of silt and moisture content.

Sustainable & Low-Maintenance Design

Built for high recovery and energy efficiency, the Nesans Envo Wash system ensures low water usage, reduced maintenance, and long operational life. Its environmentally friendly design contributes to sustainable sand production while delivering spec-compliant products with dual-grade output. For aggregate producers seeking maximum value from crushed sand, this solution offers an optimal balance of performance, reliability, and cost-efficiency.