Material washing is vital to a healthy bottom line for your processing operation. Nesans fabricates and builds complete lines of Sand Washers with Hydrocyclone, Thickener and Filter Press Technology. Furthermore, We the team of engineers at Nesans will work with you to develop the most productive and durable washing operation possible.
Aggregate material processing just got cooler with Nesans SWF Series Envo Washers, an all-in-one material processor. First of all, the Material to be washed is mixed with water at a correct ratio and is washed twice in the Envo Washer before it is taken out as the final product. Meanwhile, High-frequency vibrations sift material fast and our sturdy plant construction offers stability and increased output. Our wash bar construction allows easy flow of material, maximizing output and increasing plant productivity.
The Nesans SWF Series Washers are complete with fines Hydrocyclone, Anti Turbulence system, Add-On Automatic control panel and designed for the removal of clays, silts and slimes to produce up to 2 grades of sand. Above all, the SWF Series is designed to operate with maximum versatility and can support different requirements such as maximum retention of fines or maximum disposal of fines.
As a result, Nesans SWF Series Envo Wash Dual Sand Washers are yet another achievement in the long array of high performance aggregate and mineral processing machinery from Nesans.
MAX FEED SIZE : –5 mm
FLOWRATE : 65 m³/hr
SLURRY PUMP POWER : 11 kW
DEWATERING SCREEN POWER : 1.5 X 2 kW
TOTAL WATER REQUIREMENT / DAY : 10,000 L
NUMBER OF HYDROCYCLONES : 1
CAPACITY : 25 – 30 TPH
MAX FEED SIZE : 1/4 Inch
FLOWRATE : 2295 ft³/hr
SLURRY PUMP POWER : 15 HP
DEWATERING SCREEN POWER : 2 X 2 HP
TOTAL WATER REQUIREMENT / DAY : 2642 gallon
NUMBER OF HYDROCYCLONES : 1
CAPACITY : 28 – 33 STPH
MAX FEED SIZE : –5 mm
FLOWRATE : 130 m³/hr
SLURRY PUMP POWER : 15 kW
DEWATERING SCREEN POWER : 2.2 X 2 kW
TOTAL WATER REQUIREMENT / DAY : 20,000 L
NUMBER OF HYDROCYCLONES : 1
CAPACITY : 60 – 80 TPH
MAX FEED SIZE : 1/4 Inch
FLOWRATE : 4591 ft³/hr
SLURRY PUMP POWER : 20 HP
DEWATERING SCREEN POWER : 3 X 2 HP
TOTAL WATER REQUIREMENT / DAY : 5283 gallon
NUMBER OF HYDROCYCLONES : 1
CAPACITY : 66 – 88 STPH
MAX FEED SIZE : –5 mm
FLOWRATE : 220 m³/hr
SLURRY PUMP POWER : 22 kW
DEWATERING SCREEN POWER : 3.7 X 2 kW
TOTAL WATER REQUIREMENT / DAY : 25,000 L
NUMBER OF HYDROCYCLONES : 1
CAPACITY : 90 – 110 TPH
MAX FEED SIZE : 1/4 Inch
FLOWRATE : 7769 ft³/hr
SLURRY PUMP POWER : 30 HP
DEWATERING SCREEN POWER : 5 X 2 HP
TOTAL WATER REQUIREMENT / DAY : 6604 gallon
NUMBER OF HYDROCYCLONES : 1
CAPACITY : 99 – 121 STPH
MAX FEED SIZE : –5 mm
FLOWRATE : 250 m³/hr
SLURRY PUMP POWER : 40 kW
DEWATERING SCREEN POWER : 5.5 X 2 kW
TOTAL WATER REQUIREMENT / DAY : 30,000 L
NUMBER OF HYDROCYCLONES : 2
CAPACITY : 120 – 160 TPH
MAX FEED SIZE : 1/4 Inch
FLOWRATE : 8829 ft³/hr
SLURRY PUMP POWER : 50 HP
DEWATERING SCREEN POWER : 7.5 X 2 HP
TOTAL WATER REQUIREMENT / DAY : 7925 gallon
NUMBER OF HYDROCYCLONES : 2
CAPACITY : 132 – 176 STPH
MAX FEED SIZE : –5 mm
FLOWRATE : 320 m³/hr
SLURRY PUMP POWER : 45 kW
DEWATERING SCREEN POWER : 7.5 X 2 kW
TOTAL WATER REQUIREMENT / DAY : 35,000 L
NUMBER OF HYDROCYCLONES : 2
CAPACITY : 175 – 210 TPH
MAX FEED SIZE : 1/4 Inch
FLOWRATE : 11301 ft³/hr
SLURRY PUMP POWER : 60 HP
DEWATERING SCREEN POWER : 10 X 2 HP
TOTAL WATER REQUIREMENT / DAY : 9246 gallon
NUMBER OF HYDROCYCLONES : 2
CAPACITY : 193 – 232 STPH
Envo washers can be used in applications such as Iron ore Washing, Minerals Washing, River Sand Washing, Over Burden Classification, Foundry Sand Washing, Sports Sand Washing etc. The application areas of envo washers are numerous and a consultation with Nesans will help you select a appropriate equipment for your application.
The number of cyclones are selected on the basis of the capacity and the cut size requirement of the specific application. Generally applications requiring finer cut points and larger capacity is accomplished with a unit consisting of a number of small diameter cyclones. Applications requiring cut points upto 150 mesh suffice a single hydrocyclone.
The percentage of waste or silt washed away in the envo wash depends on the gradation of the feed material and cut size required. Generally in Manufactured Sand applications, a wastage of < 10% can be expected.
Water requirement of Envo Wash is very minimal and same water is recycled again and again from the sedimentation pond until it becomes unfit for further washing. Water management equipment such as thickeners can be used as an ancillary to aid water recycling.
The Envo Washers are designed with minimal maintenance in mind. The vortex finder and apex of a hydrocyclone, PU mats in the dewatering screen, Pump Liners and Casings are few of the important spares in the Envo Washer that may need maintenance.
Washing the overburden may require discolouration in some applications and envo washers are the perfect candidate for the same. The slurry pumped at high pressure and further centrifugal classification inside the hydrocyclone will aid in discolouration of the feed. Further discolouration may need the slurry to be passed into two or more hydrocyclone.
The main difference between the envo wash and the hydro wash are the buckets. Customers looking for enhanced washing with a limited space availability can install envo wash. The additional buckets in the hydrowash adds an another 15% throughput capacity and the quality of the output remains the same in both the washers.
Not at all. The maintenance of the slurry pump used in Nesans Washing Systems are relatively very easy to maintain. Periodic maintenance will avoid costly breakdowns. Apart from maintenance due to wear and tear, slurry pumps are easy to operate and maintain,.
The Gradation of the output from the envo wash can be changed by changing the aperture of the polyurethane mats and operating pressure of the hydrocyclone. Envo Washers can be completely tuned to meet customer's requirement.
If coarser particles say above 150micron are spotted in the waste, contact your representative immediately. Try increasing your internal diameter of the apex/spigot of the hydrocyclone. This will mostly solve the issue.
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