Nesans CF Series Vertical Shaft Impact Crusher are high impact force, tertiary stage, high output ratio crushers. Uniquely designed to achieve the required product gradation for the production of m-sand. With dynamically balanced rotor design and robust rotor tips, CF Series Vertical Shaft Impact Crusher can save a huge on your maintenance costs.
Exclusive crushing chamber combined with exceptional metallurgy of the shaft can produce best results for a prolonged time. Statistical analysis of the performance of the machine have come to known to conform with its practical operation.
The autogenous “rock on rock” crushing technique results in several major advantages they are, product gradation remains constant, even as rotor wear parts wear; contamination rates are extremely low, as no wear parts are used to directly crush the rock; unbeatable product shape (extremely low flake and elongation values).
The material from the storage hopper should either be fed through a vibrating pan feeder or a belt feeder directly into the feed hopper of the VSI. The hopper is designed in such a way that it can store a small amount of material along its radius. The feed hopper is followed by a feed tube through a centre hole through which the material can reach the top of the spreader plate. The spreader plate is a safety mounting provided to protect the wear and tear of the rotor.
The feed tube directly connects itself to the centre of the rotor where it is protected by the spreader plate. This is where the particles hit the rotor for the first time. The rotor is designed with exhaust ports along its outer radius. The high speed of the rotor permits the particles to exit via the exhaust ports to enter the crushing chamber.
Crushing chamber is where the particles will spend the most of its time in the crusher. During the initial start of the crusher, and when the feed is given for the first time, particles build up along the outer space surrounding the rotor. This bed of particles will be where collision with other particles and most of the breakage will occur. The particles will fall down once they lose their kinetic energy through the empty shaft below the rotor into the output conveyor belt.
Vertical Shaft Impact Crushers are energy based crushers where crushing takes place by the magnitude of impact applied on the feed particles. The high speed of the rotor helps the particles to attain a necessary kinetic energy. When the particles travel along the outer space of the rotor and hit the previously build bed of particles, their kinetic energy is converted into potential energy. This is where the crushing happens. The rock breaks and the potential energy is stored in the rock which falls down due to gravity. The high impact force subjected on the particles breaks its sharp edges and reduces them into cubical form.
3 Port Rotor
3 Port Rotor
MAX FEED SIZE : 20 mm
CAPACITY : 30 – 40 TPH
M-SAND CAPACITY : 10 – 12 TPH
MOTOR POWER : 55 kW
ROTOR SPEED : 1100 – 2200 RPM
CRUSHER WEIGHT : 4600 Kg
MAX FEED SIZE : 0.8 Inch
CAPACITY : 33 – 44 STPH
M-SAND CAPACITY : 11 -13 STPH
MOTOR POWER : 75 HP
ROTOR SPEED : 1100 – 2200 RPM
CRUSHER WEIGHT : 10141 lbs
MAX FEED SIZE : 25 mm
CAPACITY : 65 – 90 TPH
M-SAND CAPACITY : 20 – 25 TPH
MOTOR POWER : 90 kW
ROTOR SPEED : 1100 – 2200 RPM
CRUSHER WEIGHT : 6500 Kg
MAX FEED SIZE : 1 Inch
CAPACITY : 71 – 99 STPH
M-SAND CAPACITY : 22 – 27 STPH
MOTOR POWER : 120 HP
ROTOR SPEED : 1100 – 2200 RPM
CRUSHER WEIGHT : 14330 lbs
MAX FEED SIZE : 30 mm
CAPACITY : 90 – 130 TPH
M-SAND CAPACITY : 30 – 40 TPH
MOTOR POWER : 160 kW
ROTOR SPEED : 1100 – 2200 RPM
CRUSHER WEIGHT : 9500 Kg
MAX FEED SIZE : 1.2 Inch
CAPACITY : 99 – 143 STPH
M-SAND CAPACITY : 33 – 44 STPH
MOTOR POWER : 210 HP
ROTOR SPEED : 1100 – 2200 RPM
CRUSHER WEIGHT : 20944 lbs
MAX FEED SIZE : 35 mm
CAPACITY : 110 – 170 TPH
M-SAND CAPACITY : 45 – 60 TPH
MOTOR POWER : 200 kW
ROTOR SPEED : 1100 – 2200 RPM
CRUSHER WEIGHT : 9800 Kg
MAX FEED SIZE : 1.4 Inch
CAPACITY : 121 – 187 STPH
M-SAND CAPACITY : 50 – 66 STPH
MOTOR POWER : 270 HP
ROTOR SPEED : 1100 – 2200 RPM
CRUSHER WEIGHT : 21605 lbs
MAX FEED SIZE : 45 mm
CAPACITY : 140 – 210 TPH
M-SAND CAPACITY : 60 – 80 TPH
MOTOR POWER : 300 kW
ROTOR SPEED : 1000 – 1800 RPM
CRUSHER WEIGHT : 12100 Kg
MAX FEED SIZE : 1.8 Inch
CAPACITY : 154 – 231 STPH
M-SAND CAPACITY : 66 – 88 STPH
MOTOR POWER : 400 HP
ROTOR SPEED : 1000 – 1800 RPM
CRUSHER WEIGHT : 26676 lbs
MAX FEED SIZE : 55 mm
CAPACITY : 170 – 265 TPH
M-SAND CAPACITY : 85 – 110 TPH
MOTOR POWER : 400 kW
ROTOR SPEED : 1000 – 1800 RPM
CRUSHER WEIGHT : 12300 Kg
MAX FEED SIZE : 2.2 Inch
CAPACITY : 187 – 292 STPH
M-SAND CAPACITY : 93 – 121 STPH
MOTOR POWER : 500 HP
ROTOR SPEED : 1000 – 1800 RPM
CRUSHER WEIGHT : 27117 lbs
The spares of the VSI Rotor need to be changed when any further wear can damage the rotor structure. For hard rocks with the moh's hardness scale of 6 - 7, the rotor tips need to be changed once in 200 - 250 hours of operation running 10 hours a day.
Absolutely No, the maintenance of the VSI is very simple provided the spares are changed from time to time. Any careless action in not noticing the wear and tear of the VSI rotor may prove costly. Apart from the rotor, the VSI barely needs any significant attention
The main difference between the VSI and a HSI is the orientation of the shaft. The shaft is placed vertically in a VSI and horizontally in a HSI. Secondly, the crushing action in a VSI is mostly rock on rock, where it is rock on steel in a HSI. Apart from the above, both the VSI and HSI belong to the impact crusher family and can produce cubicle products with uniform gradation.
The VSI are of two types.
1. Autogenous VSI
2. Semi Autogenous VSI
Autogenous VSI crushes using rock on rock technology and semiautogenous VSI crushes using the rock on anvils technology.
Rock on Rock VSI is used when shaping of the product is very critical. The inter particle collision allows for the better shaping.
Rock on anvils is used when crushing and capacity is critical. The capacity of a VSI can be increased by changing the rotor to rock on anvils type although there will be a slight deviation in the shape of the output.
Nesans CF Series VSI comes in two configurations.
1. Three Port Rotors
2. Four Port Rotors
Both the above rotors can be interchanged by one another to suit the customer's requirement
The feed size of the VSI depends upon the capacity and rotor size of the crusher. A typical 100 mtph VSI can take upto 20mm (3/4") as input and feed size above 57mm is not recommended in any VSI. Even a 300 mtph VSI can only take upto 57mm as its maximum feed size.
The sizing of the VSI can be changed by increasing or decreasing the peripheral speed of the rotor tips. Increasing the speed allows for finer products and reduced capacity and decreasing the speed allows for coarser products and increased capacity.
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